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水力发电学报

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谱减法结合CNN的水轮机空化故障诊断

  

  • 出版日期:2025-03-24 发布日期:2025-03-24

Spectral Subtraction Combined with CNN for Diagnosing Cavitation Faults in Hydraulic Turbines

  • Online:2025-03-24 Published:2025-03-24

摘要: 针对水轮机在发生空化时,其声发射信号的时频域特征相较于正常时变化不大而导致故障诊断模型精度不高的问题,提出一种基于谱减法与卷积神经网络(Convolutional Neural Networks)的融合诊断方法。首先,通过谱减法对空化与正常信号进行双信号互减,实现信号的差异化增强,显著提升频段特征的可分性。再把处理好的正常信号与空化信号作为样本,输入轻量化CNN模型中进行训练,最终得到水轮机空化故障诊断结果。为验证方法可行性,采用混流式水轮机顶盖与蜗壳测点的多工况声发射数据进行实验,结果表明:所提模型的平均诊断准确率达99.56%(顶盖)和99.81%(蜗壳),较其他几种信号处理方法提升显著,并且所提模型的准确率以及计算效率更高。该方法兼具较高的精度与适应性,为水轮机空化监测提供了一种有效的参考方案。

Abstract: Aiming at the problem that the time-frequency domain characteristics of the acoustic emission signal of the hydraulic turbine do not change much when compared with the normal time when cavitation occurs, which leads to the low accuracy of the fault diagnostic model, a fusion diagnostic method based on spectral subtraction and convolutional neural networks (CNN) is proposed. Firstly, the dual-signal mutual subtraction of the cavitation and normal signals by spectral subtraction achieves the differential enhancement of the signals and significantly improves the separability of the band features. Then the processed normal and cavitation signals are used as samples and input into the lightweight CNN model for training, and finally the turbine cavitation fault diagnosis results are obtained. In order to verify the feasibility of the method, experiments were carried out using multi-case acoustic emission data from the top cover of the Francis turbine and the measuring points of the worm shell. The results show that the average diagnostic accuracy of the proposed model reaches 99.56% (top cover) and 99.81% (snail shell), which is a significant improvement over several other signal processing methods, and the proposed model is more accurate as well as computationally efficient. The method combines high accuracy and adaptability and provides an effective reference scheme for turbine cavitation monitoring.

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