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水力发电学报

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泥沙浓度对水力机械材料磨损及磨蚀特性的影响

  

  • 出版日期:2024-03-25 发布日期:2024-03-25

The Influence of Sediment Concentration on the Abrasion and Erosion Characteristics of Hydraulic Machinery Materials

  • Online:2024-03-25 Published:2024-03-25

摘要: 多泥沙河流上运行的水力机械受到泥沙磨蚀而导致过流部件变形、破坏,严重威胁机组安全运行。本研究对水力机械常用材料开展了旋转喷射磨蚀试验,采用失重法和微观形貌分析法研究了泥沙浓度对材料磨损及磨蚀特性的影响。结果表明:材料受到冲击磨损和磨蚀的累积失重量均随泥沙浓度变化呈近线性增长;当泥沙浓度小于60kg/m3时,3种材料累积失重量随泥沙浓度增长较缓;当泥沙浓度大于60kg/m3时,材料失重量增长较快。随着泥沙浓度的增大,冲击磨蚀对材料造成更严重的破坏,但空蚀损伤呈减弱趋势,材料表面硬度越高抗空蚀性能越好,磨损和磨蚀失重量相等的临界泥沙浓度越低。空蚀作用会影响沙粒撞击材料表面的角度,导致颗粒水平冲击载荷更大,磨痕呈现切削唇边和堆积,在更高泥沙浓度下沙粒切削破坏占据主导作用。

Abstract: The hydraulic machinery running on the muddy river suffers from erosion by sediments, resulting in deformation and damage to the flow components of the hydraulic machinery, which seriously threatens the safe operation of the power plant. This study used a rotating jet facility to investigate the influence of sediment concentration on the impact abrasion and erosion characteristics of hydraulic machinery materials by the weight loss method and scanning electron microscopy. The results show that the cumulative weight loss of materials from impact abrasion and erosion almost increases linearly with the sediment concentration. When the sediment concentration is below 60kg/m3, the cumulative weight loss of the three materials increases slowly. When the sediment concentration exceeds 60kg/m3, the weight loss of the materials increases rapidly. As the concentration of sediment increases, impact erosion causes more serious damage to the materials, but the damage caused by cavitation shows a weakening trend. The higher the surface hardness of the material, the better its resistance to cavitation erosion, and the lower the critical sediment concentration at which the weight of abrasion and erosion is equal. The cavitation effect can affect the angle at which sand particles collide with the surface of the material, resulting in a greater horizontal impact load of particles. The abrasion marks show lip edges and material accumulation, and sand particle cutting damage dominates at higher sediment concentrations.

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