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水力发电学报

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水泵水轮机过渡过程固液两相流动及泥沙磨损研究

  

  • 发布日期:2026-06-15

Study on Two-Phase Flow Characteristics and Erosion Mechanism of Pump-Turbine in the Hump Operating Range

  • Published:2026-06-15

摘要: 水库建于多泥沙河流域上的抽水蓄能电站易受到泥沙颗粒对主要过流部件表面的磨蚀破坏。本研究基于标准 k-ε模型、颗粒运动方程和Mclaury磨损模型,采用欧拉-拉格朗日方法对水泵水轮机在过渡过程工况下的沙水流动特性和磨损预估开展数值模拟研究。结果表明:水泵水轮机在驼峰特性工况区的内部流动状态变化明显,发生明显的无叶区漩涡和叶道涡现象,机组沙水流量降低使高涡频率区域(TEF>1800 s-1)的空间占比从不足5%增长至超过30%,直接熵产率与间接熵产率提升幅度分别达到22.4%和34.6%。叶道涡和流动不稳定特性,导致颗粒运动轨迹紊乱,颗粒与旋涡的复杂耦合作用加剧了颗粒迁移路径的不确定性,转轮和导水机构内部的颗粒雷诺数提升3至5倍,三种工况下的颗粒与水流速度平均差分别约为0.7 m/s、6.4 m/s和3.3 m/s,低流量工况下颗粒动量富集区域主要分布于2#至#4通道和转轮流道出口,转轮内高动量区域面积超过30%。转轮叶片吸力侧和压力侧最大磨损率分别为8.3×10-8kg/(m2·s)和5.6×10-8 kg/(m2·s),不同叶片的平均磨损率差达到1至3倍,活动导叶表面磨损分布差异性较小,叶道涡对颗粒的富集现象产生较大影响,无叶区流道涡对颗粒的影响较弱。

Abstract: The pumped storage power station constructed on a reservoir in a sediment-rich river basin is susceptible to damage caused by the abrasive effects of sediment particles on the surfaces of the primary flow components. Utilizing the standard k-ε turbulence model, the particle motion equation, and the McLaury wear model, this study employs the Euler-Lagrange approach to numerically simulate the sand-water flow characteristics and predict wear in the pump turbine under transitional operating conditions. The findings reveal that the internal flow field of the pump turbine undergoes substantial alterations in the hump characteristic operating region, marked by the presence of prominent vortex structures in the non-bladed zones and within blade passages. A reduction in sand-water flow leads to a significant increase in the spatial extent of regions with high turbulent energy fluctuation(TEF>1800 s–1), expanding from less than 5% to over 30%. The direct entropy production rate and indirect entropy production rate increase by 22.4% and 34.6%, respectively. The flow instability characteristics of the blade passage vortex and the unstable flow lead to disorder in the particle motion trajectory, and the complex coupling between the particles and the vortex intensifies the uncertainty of the particle migration path. The Reynolds number of the particles inside the runner and the guide vane increases by 3-5 times under the three operating conditions. The average differences in particle and water flow velocities under low-flow conditions are about 0.7 m/s, 6.4 m/s, and 3.3 m/s, respectively. The particle momentum enrichment area is mainly distributed in channels 2# to 4# and the outlet of the runner flow channel under low-flow conditions, and the area of the high-momentum region inside the runner exceeds 30%. The maximum wear rates on the suction side and pressure side of the runner blade are 8.3×10–8 kg/(m2·s) and 5.6×10–8 kg/(m2·s), respectively. The average wear rate difference of different blades reaches 1 to 3 times. The wear distribution on the surface of the movable guide vane is relatively small, and the enrichment phenomenon of particles by the blade passage vortex has a significant impact, whereas the influence of the vortex in the non-blade area flow channel on the particles is weak.

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